Case Study: Doubling Tool Life Saves Aerospace Shop $19,241 Annually
Case Study

Doubling Tool Life Saves Aerospace Shop $19,241 Annually

Challenge

An aerospace machine shop faced escalating material costs and needed to find a way to reduce expenses at the spindle without compromising quality. Given the strict tolerances required in aerospace manufacturing, the usual cost-saving measures weren’t feasible.

Solution

Martin, in collaboration with a trusted cutting tool manufacturer, assessed the shop’s tooling processes. An expert from Martin pinpointed a milling operation where tool life was notably short, presenting an opportunity for improvement.

Results

After implementing a new milling tool, the shop saw the tool’s lifespan double, cutting the cost per component by 39%. This change translated to an annual savings of $19,241. To ensure a smooth transition, Martin provided the new cutter at no additional cost.

Key Takeaways

Extended Tool Life and Cost Reduction: Martin’s solution doubled the lifespan of a milling tool, significantly reducing the cost per component by 39%, leading to annual savings of $19,241.

Quality and Precision Maintained: Despite stringent aerospace tolerances, Martin’s new milling tool met all quality requirements, demonstrating that cost savings were achievable without compromising standards.

Seamless Implementation: To facilitate the transition, Martin provided the new milling tool at no extra cost, reinforcing their commitment to customer support and satisfaction.