Faster Cycles, Less Foam: A $10K Efficiency Boost
Challenge
A stamping plant in Northern Georgia was using a coolant and facing foaming issues, which led to reduced tool life and longer cycle times. Their goals were to cut downtime (currently 4 days), reduce cycle time (12 minutes per part), eliminate foam, and extend tool life.
Solution
Martin recommended switching to BENZ KOOL 1300, a high-performing semi-synthetic coolant designed to reduce foaming and improve tool life.
Results
- 50% reduction in downtime, freeing up two extra production days.
- Cycle time cut by 50%, from 12 minutes to 6 minutes.
- 40% faster runs, better tool life, and savings of $10,000 every 10 business days.
- 20% increase in speeds and feeds in post-heat-treating processes.
- Foam eliminated, improving visibility and workflow.
Key Takeaways
Increased Production Efficiency: Switching to BENZ KOOL 1300 reduced downtime by 50% and halved cycle times, allowing for two extra production days and faster, more efficient runs.
Cost Savings and Tool Longevity: The improved coolant not only extended tool life but also resulted in $10,000 in savings every 10 business days, enhancing operational cost-effectiveness.
Enhanced Workflow and Visibility: By eliminating foaming issues, Martin’s solution provided better visibility and smoother workflow, leading to a 20% increase in speeds and feeds during post-heat-treating processes.